Advanced Engineering Support at the Highest Level

Engineering Services

Machinery modernization

Production

Rotor Balancing and Diagnostics
Machinery modernization
Production
Rotor Balancing and Diagnostics

Reverse Engineering

Precise reconstruction of components and full documentation based on supplied parts.

  • Use of modern measurement systems with accuracy from 0.01 to 0.0019 mm.
  • Advanced TRITOP measurement system for precise 3D scanning.
  • High-precision ATOS optical scanner for detailed surface analysis.
  • Mitutoyo CRYSTA – APEX C coordinate measuring machine ensuring complete 3D measurements.
  • Ensuring top-quality documentation and faithful component reproduction for subsequent manufacturing.

Optical and Contact Measurements

  • High-accuracy measurements using modern optical and contact scanning technologies.
  • Capability to measure components of any geometry and size, both in our laboratory and on-site at the client’s facility.
  • Flexible output formats: individual dimensions, measurement datasets, digital files (STP, TXT, DWG, DXF), or complete CAD models (IGES, Creo).

Modeling and Documentation

  • 3D design and modeling of components, taking into account technical and operational requirements.
  • Creation of complete technical documentation using advanced engineering tools: AutoCAD and Creo with FEM analysis module.
  • Updating existing documentation or digitizing it into modern, editable project formats.

Strength Calculations

  • Structural and dynamic analysis of machine components using Finite Element Method (FEM).
  • Advanced FEM module (Creo Mechanica) for precise simulations and structural optimization.
  • Analysis results provide key design guidance, minimizing the risk of failure and optimizing operational parameters.

Dynamic Calculations

  • Dynamic analysis of blades, impellers, and complete rotors of flow machinery.
  • Determination of natural frequencies and allowable operating speed ranges to ensure safe operation.
  • Assessing dynamic characteristics during the design phase to identify potential instability and propose critical modifications: changes in geometry, materials, blade count, or axial separation of components.

Flow Calculations

  • Flow analysis of key components: guide and rotating blades, as well as turbine inlet nozzles
  • Redesign of flow channels to maximize machine efficiency
  • Design of new channels for industrial installations
  • Advanced 2D (Axial) and 3D (AxCent) flow modeling using Concept NREC software

Machine Testing

  • Supervision of start-up procedures for power machinery, including turbines and compressors
  • Dynamic tests to evaluate stability and strength
  • Performance and flow tests verifying machine operating parameters